Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than 40 years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high strain, high temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this challenge, the client needed to increase water temperatures from 90° C to 140° C. However, there have been issues that the present pump might not be capable of deliver this requirement. Nozzle hundreds had been a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for help.
Mather & Platt is one of several heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had damaged the stuffing field and affected operational efficiency. There had also been weksler ea14 interventions for decades – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the unique pump that it had continued to operate in such harsh situations and with no regular maintenance over such a protracted time period. More importantly, it gave us confidence that a thorough overhaul could achieve the specified enchancment in efficiency, saving the shopper the fee and misplaced manufacturing time that can be related to sourcing and putting in a new unit.”
เกจวัดแรงดันดิจิตอลราคา overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor evaluation was undertaken to substantiate that the nozzle masses would withstand the specified temperature increase. As a result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes Mike Golds: “We are really happy with the finish result of the SAGD pump improve. It has not solely achieved the specified production enhance for the customer, but additionally provided a extra sustainable and cost-effective resolution than complete pump alternative. Using fashionable engineering and analysis, we’ve been in a place to give the present pump a model new lease of life and guarantee it’ll continue to carry out nicely for lots of extra years.”
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