KleenOil India, a producer of business oil filtration methods, has helped to considerably enhance the product high quality of cold rolling sheets for its metal trade consumer, by installing a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual flow technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had previously used a conventional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the gathering efficiency was inadequate and vital problems have been occurring with the quality of its finished products.
An ECL is used within the steel trade to assist clear and strip the floor of the steel sheet of rolling mud by utilizing an alkaline resolution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing cold rolled metal than conventional cleansing processes, the instability of the chemical compounds can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a level of protection within these circumstances, its effectiveness can be significantly reduced, leading to contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was nonetheless closely saturated with dust particles and was suffering from an unstable PH level that combined have been leading to important rusting during the process leading to scratching of the final product.
Filtramag+ provides fantastic particle extraction performance inside chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimum efficiency of the ECL and easily having any magnetic filter or separator is not guaranteed to unravel the ferrous contamination drawback. The efficiency of the filtration is dependent upon the magnetic materials kind, measurement of the magnet, magnetic power and also the fluid move dynamics. A low energy magnet or minimal publicity to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is essential not solely to make use of the right product for the method in query, however the higher stage of answer safety supplies further benefits, including prolonging the lifespan of the pump in addition to a reduction in associated prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination in this application within the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the fantastic dust particles that had been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not providing enough protection to the fluid on this application, and it highlights the importance of selecting the correct method of magnetic protection. Due to the nice particles circulating throughout the alkaline solution, vital rusting was being created in the course of the ECL course of that was inflicting harm to the steel sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our shopper as its capacity to remove even the best particles from fluids would significantly enhance the issues that the enterprise was dealing with. By installing nuova fima pressure gauge ราคา , our shopper was instantly offered higher ranges of protection in opposition to the harm that were being brought on by the contaminated solution. We work often with Eclipse Magnetics high-performance products and all the time see vital, positive outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with materials which have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As ตัววัดแรงดันน้ำมัน of the set up, the company is now not affected by damaged finished components, has decreased its scrappage and waste, as nicely as prolonging the lifetime of the pump.
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