Extraordinary , a manufacturer of business oil filtration systems, has helped to considerably enhance the product quality of cold rolling sheets for its steel business consumer, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual flow know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a traditional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection performance was inadequate and significant problems had been occurring with the quality of its completed products.
Endorsed is used throughout the metal industry to help clean and strip the surface of the metal sheet of rolling mud through the use of an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleaning chilly rolled steel than typical cleaning processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of safety within these circumstances, its effectiveness could be significantly lowered, leading to contamination elimination between 30-40%. Despite the magnetic roller being put in, the alkaline resolution was still closely saturated with dust particles and was suffering from an unstable PH degree that mixed had been resulting in significant rusting during the course of leading to scratching of the final product.
Filtramag+ offers nice particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline solution is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t guaranteed to solve the ferrous contamination problem. The efficiency of the filtration is determined by the magnetic materials sort, size of the magnet, magnetic strength and likewise the fluid move dynamics. A low power magnet or minimal exposure to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not only to use the proper product for the process in query, but the higher stage of resolution protection offers further advantages, together with prolonging the lifespan of the pump in addition to a discount in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination in this software within the alkaline answer from 400mg/m2 to just 30mg/m2 by eradicating the fine dust particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic roller was not providing enough safety to the fluid in this software, and it highlights the importance of choosing the correct method of magnetic safety. Due to the nice particles circulating throughout the alkaline answer, important rusting was being created in the course of the ECL course of that was inflicting injury to the metal sheet. We recommended Filtramag+, a extremely efficient magnetic filtration system to our shopper as its ability to take away even the finest particles from fluids would considerably improve the issues that the business was going through. By installing the Filtramag+, our consumer was immediately provided greater ranges of protection against the harm that were being brought on by the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and at all times see vital, optimistic outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with supplies that have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise making certain that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move via the filter.
As a result of the installation, the corporate is now not affected by broken completed parts, has decreased its scrappage and waste, as properly as prolonging the lifetime of the pump.
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