The UN has declared 2022 the “International Year of Glass”. This places even more focus on production situations in the energy-intensive glass trade, and efficient applied sciences along the whole value chain are notably in demand. Vacuum know-how additionally has a serious influence on sustainability in glass manufacturing – as a end result of steady vacuum is needed in many processes. Atlas Copco makes a speciality of offering energy-efficient, clever, and sustainable vacuum options to manufacturers worldwide. They have equipped the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. เกจวัดแรงดันออกซิเจนราคา of vacuum pumps are a spread of extremely environment friendly, intelligent vacuum pumps with Variable Speed Drive (VSD) expertise.
Individual glass packaging for bottling firms
Noelle + von Campe produces particular person glass packaging for bottling companies. The individualized bottles and jars are given their form and the ultimate contact using vacuum technology. The last contact consists of including a customer’s logo or identify. When shaping the glass, higher embossing of the brand or any lettering is achieved if the trapped air between the glass mold and the actual glass has been eliminated as finest as attainable. With an output of 650 million jars per yr, the right vacuum system is a crucial factor for the efficiency of the entire plant for Noelle + von Campe. Atlas Copco, with its application experience and expertise in supplying vacuum pumps to the glass industry, knows the exact requirements of the market. They have a long history in partnering with glass producers. Their options and installations are made to measure for each individual customer. This was one of the reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her manufacturing facility.
Energy savings with Variable Speed Drive (VSD) expertise
The use of vacuum expertise alone saves plenty of energy: the identical production outcome is also achieved with compressed air but would consume more power. With its progressive motor idea for glass production, the Atlas Copco GHS VSD+ collection is considered one of the most energy-efficient oil-lubricated vacuum pumps in the marketplace: with the VSD variable velocity control, the screw pumps could be tailored exactly and quickly to the respective vacuum requirement. Variable speed and the set point control provides optimum vacuum ranges. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in vitality prices.
Increased stability within the vacuum supply
The reduced vitality consumption isn’t the only benefit of the GHS VSD+ vacuum answer. The whole vacuum supply at Noelle + von Campe is now extra stable than earlier than. „When we alter tools or adapt our processes, for example, the new central vacuum system continues to reliably supply our complete production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential factor for us, because the reliable, uninterrupted vacuum provide in flip has a direct effect on the quality of our finish merchandise. And in relation to the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly sooner amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, additional price reductions are generated by the ES central control: „The intelligent system coordinates the usage of the vacuum pumps with each other – this protects much more costs, additionally for maintenance and electricity. A big advantage: the customers additionally achieve considerably quicker amortization“. The ES16 central controller can monitor and management multiple GHS VSD+ vacuum pumps concurrently. The smart management system balances and optimizes the efficiency of all machines, reducing the general energy consumption. Compared to competitor merchandise, the intervals between upkeep are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise degree, space-saving design and the truth that the pumps are equipped in a single, compact housing. The installation is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not only to the merchandise but in addition to the manufacturing process. This is the place Atlas Copco’s extensive expertise in working with glass producers pays off. That is why Atlas Copco additionally personalized the piping of the vacuum pumps. Atlas Copco is thus, because it have been, a one-stop shop for glass producers – from the pump to the connection systems. And so, on steadiness, Noelle + von Campe will get more for much less: extra vacuum, more control and more stability for much less vitality consumption and fewer effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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