SEEPEX is launching a world first at IFAT 2022 in Munich, the place will most likely be presenting the next generation of pumps. The industry leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading trade truthful for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market leadership within the subject of intelligent and progressive solutions.
The similar applies to the opposite commerce honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be taking part within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is by method of its technical design the one considered one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently creating its digital services with ambition and passion. The pump manufacturer combines its digital solutions with the standard pump enterprise to give its prospects extra time for the essentials, cut back costs and simplify processes.
At the world honest for environmental technologies at the finish of May, international trade visitors will expertise the premiere of a completely automated resolution with integrated Industry four.zero features. The current premium model range SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches and so on. are actually a factor of the previous in phrases of upkeep. One click on from a remote location and the stator is again in top form. The range, which was developed on the idea of customer requirements, makes upkeep work a lot easier and therefore helps to save tons of time and costs. Retensioning ensures fixed pumping capability and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest upkeep work ever. เกจวัดแรงดันคือ is increased and upkeep occasions are lowered to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle prices are also significantly lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance may be easily carried out by one particular person. Suction or strain traces now not need to be removed. With an integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimal conveyance if the circulate price is decreased because of put on and tear. The newest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the need for any particular tools. The new SCT AutoAdjust generation allows the stator to be retensioned either conveniently from the control room by way of analogue signal lines or digitally through various fieldbus techniques. Quick access on web site at the pump may be achieved via a management panel or by way of Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, services and processes. It bundles the information from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits targeted evaluations and analyses that can be utilized for process optimization. All collected data is stored reliably and securely within the cloud. The real-time data from the monitoring service present feedback on wear and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the working and upkeep instructions primarily based on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic information to enable predictive upkeep forecasting and identification of irregular situations. By combining different sensor data, guidelines could be created to set off alarms. For instance, a decreased flow rate at increased pump speed in comparability with the pump’s individual calibration curve would indicate pump put on. This signifies that if unintentional course of adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump knowledge also allows SEEPEX to make more correct life cycle predictions for each pump kind primarily based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system answer that combines some nice benefits of two pump technologies to move highly dewatered sludge over long distances in a very energy-efficient method. Sewage sludge compressed into plugs could be conveyed as much as a thousand meters to its destination using pulses of compressed air in the pipes. For disposal corporations, this various to traditional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative mixture of progressive cavity pump, further polymer injection and pulsating compressed air application allows compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system resolution comes within the form of a package deal unit, which contains the pump, the devoted management logic, as well as the polymer and, if desired, the compressed air elements. This pump can be related to the Connected Services of SEEPEX as an growth.
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