SEEPEX four.zero will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place will most likely be presenting the subsequent era of pumps. The trade chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the leading commerce honest for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market management within the subject of clever and progressive options.
The identical applies to the opposite commerce truthful shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is in terms of its technical design the one certainly one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly creating its digital services and products with ambition and keenness. The pump manufacturer combines its digital options with the standard pump enterprise to offer its customers more time for the necessities, scale back prices and simplify processes.
At the world fair for environmental technologies at the end of May, worldwide trade visitors will expertise the premiere of a totally automated answer with integrated Industry 4.zero features. The current premium model vary SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches etc. at the second are a thing of the past when it comes to upkeep. One click on from a remote location and the stator is again in prime form. The range, which was developed on the premise of customer requirements, makes upkeep work a lot easier and therefore helps to keep away from wasting time and prices. Retensioning ensures fixed pumping Uncharted and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and maintenance instances are lowered to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are additionally considerably decreased. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, so that maintenance may be easily carried out by one particular person. Suction or pressure traces no longer must be removed. With an integrated retensioning device, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the flow fee is decreased because of put on and tear. The latest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the necessity for any special instruments. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the control room via analogue signal traces or digitally through varied fieldbus techniques. Quick access on site at the pump may be achieved by way of a management panel or by way of Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between smart pumps, services and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits targeted evaluations and analyses that can be utilized for course of optimization. All collected information is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present suggestions on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep directions based mostly on the operating hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical information to allow predictive maintenance forecasting and identification of irregular situations. By combining completely different sensor knowledge, guidelines could be created to trigger alarms. For instance, a reduced flow price at elevated pump pace compared to the pump’s particular person calibration curve would indicate pump put on. This implies that if unintentional course of changes are displayed, measures may be taken at an early stage. The deeper analysis of all collected pump information also enables SEEPEX to make extra correct life cycle predictions for every pump sort based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system answer that combines the benefits of two pump applied sciences to transport extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs could be conveyed up to one thousand meters to its destination using pulses of compressed air within the pipes. For disposal firms, this different to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over lengthy distances. The progressive combination of progressive cavity pump, further polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system answer comes within the type of a bundle unit, which incorporates the pump, the devoted control logic, as nicely as the polymer and, if desired, the compressed air parts. This pump may also be related to the Connected Services of SEEPEX as an enlargement.
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