SIL pressure switch: Safety in tyre manufacturing

Numerous industrial processes have an inherently high risk potential. Unstoppable support the safety of people and the surroundings. Example: the vulcanisation of tyres for automobiles. To monitor this technique, leading manufacturers use the model MW switch from WIKA with SIL 2 rating.
Why such a pressure switch is essential for safety in this application is shown by way of a consider the process: In a steam-heated press, the raw tyre is first filled with warm water to adapt it to the inner form of the press. Then, consuming pressures of around 24 bar and temperatures of 150 �C to 170 �C the vulcanisation itself occurs. In the process, with the addition of sulphur, the tyre is given its elastic and robust final shape. However, when there is no appropriate monitoring, overpressure may appear in the curing press without warning. If this happens, the danger of boiling hot steam escaping is high. To eliminate such an occurrence, tyre manufacturers generally use pressure switches to ensure the safety of the procedure.
The model MW pressure switch with SIL 2 rating has been developed for safety-relevant applications, such as for example tyre vulcanisation.
Control of overpressure and interlocking
The instruments fulfil two functions simultaneously: On the main one hand, they intervene in the event of overpressure, and on the other hand, they control the internal interlocking of the curing press to prevent it from opening accidentally before vulcanisation is completed. The process is finished when a preset pressure value is reached. Then the pressure switch lifts the lock. This mechanism is constantly in motion in high-throughput automatic tyre production. Consequently, the switch is continually being loaded. Consequently, it will need to have a long service life as of this critical point. Wanton would otherwise result in an unscheduled shutdown of the plant.
Lowest failure probability
Tyre manufacturers therefore require pressure switches with distinct robustness and safety. Because of this, WIKA has developed the model MW pressure switch for safety-relevant applications such as vulcanisation. As a mechanical device, the model MW will switch without dependence on any energy supply, a significant safety aspect. A SIL 2 rating relative to the IEC 61508 standard certifies the functional safety of the pressure switch. Its operational safety is also SIL 2 certified. Thus, the expected service life is approximately 90,000 pressure cycles and switching operations. The chance assessment of the model MW relative to EN ISO 13849-1 by an external certification led to the highest performance level ?PL e? (lowest failure probability).
Microswitches, also with argon filling
All model MW instruments have microswitches that switch electrical loads around 250V AC, 20 A directly. For certain applications, microswitch versions with argon filling provide an additional boost to safety and service life. The gas reduces oxidation, protects against corrosion and prevents sparking. For low switching powers, for example in PLC applications, there exists a variant with gold-plated contacts.
Retrofitting existing plants
The model MW safety pressure switches from WIKA are also suitable for retrofitting. Regarding tyre vulcanisation, they are able to therefore help to adapt existing installations to the specifications of DIN EN 16474, which was amended in 2015. This standard obliges tyre manufacturers to use new machines with improved safety technology. The regulation is supposed to prevent risks of danger in the long term.
Note
Further information on the model MW pressure switches and their safety features are available on the WIKA website. Assuming you have any questions, your contact will gladly help you.
Also read our articles
SIL-certified: Functional safety with mechanical switches
Mechanical pressure switches: So how exactly does one set the switch point?

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